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Since 2008, our customers have created over a thousand jobs
through improved paint finishing, opened new facilities, expanded existing
ones, and brought hundreds of millions in production
to the USA.
Improved paint finishing operations have added greater
than a billion dollar value to their businesses. The average
NAPaint project ROI is less than 5 months. Annual
benefit can exceed tens of millions. |
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Paint
Process Optimization
The
expense of operating a paint shop is heavy upon a business. When
inefficiencies occur, this cost can spiral quickly out of control
impacting not only operating budgets, but also affecting product quality
and customer relationships. Moreover, an inefficient paint shop is
a burden upon the environment.
If
the infrastructure is in place, an efficient paint shop is not difficult
to obtain. Large capital expenditures are not required. The
conditioning of existing equipment and the implementation of efficient application techniques can have an immediate and enormously
profitable impact on the business. At
one major automotive manufacturer, improved color change efficiency saved US$ 26 million
annually in material cost alone!
How
Efficient is Your Process ?
To
get the highest level of productivity and quality from your paint
shop, it must be efficient. North American Paint
Applications can help you quantify the level of efficiency and
assign a meaningful value to it. We quickly identify areas of improvement to productivity and operational efficiency. We offer a low cost
comprehensive paint
application system audit for this very
purpose. Some questions that we frequently seek
answers to are listed up below. You may well benefit from a
review of them.
Is
your line yield inconsistent from day to day ?
Do
your robots sit idle not spraying during a job cycle or between parts ?
Does
your conveyor stop often ?
Are
there gaps on your conveyor ?
Do
your robots miss jobs or run the wrong job ?
What
is your level of conveyor utilization ?
Are
your paint racks well designed ?
Is
your system designed and applied with good fire safety practices ?
Does
your process need continual manual supervision and adjustment for,
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Drips,
runs, sags, solvent pop, or color match ?
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Uneven
film build distribution ?
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Light
spray and no paints ?
-
Equipment
positioning ?
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System faults or equipment failure ?
-
Robot
crashes ?
Is
the quality of your finished product reliable and consistent with
customer requirements ?
Is
the quality of your finished product better than the competition ?
Do
you have excessive orange peel, low gloss, strike-in, or color matching
issues ?
Is
your first time through reject rate less than 90% ?
Do
you have to stop your paint conveyor because of,
Is
your conveyor speed limited for any reason other that oven curing
requirements ?
Do
you strip your conveyor every day ?
Is
your production flexibility limited to certain product sequences ?
Is
your equipment operating with high efficiency ?
Is
your color change fast, reliable, and efficient ?
Do
you have excessive overspray or paint build-up in the booth, on
equipment, or on filters ?
Is
your system flexible enough to support your production needs ?
Please
continue to browse
our site. It contains discussion on many subjects directly
related to the application of paint in a manufacturing
environment. Operators and maintenance personnel alike may
find them useful for planning, repairing, estimating, and
analyzing your system. Management may well deem some of these
discussions helpful in making the right decisions for your
business.
Feel
free to give
me a call to discuss . . . Joe @ (708) 980-3758.
Some Platforms Supported
Fanuc Paint Mate 200iA - Dispensing, Painting Automation.
R30iA Controller
Fanuc Paint Mate 200iA/5L - Dispensing, Painting, Coating Automation.
R-30iA Controller
Fanuc P-10, Fanuc P10 � Door Opener, Painting Automation.
Fanuc P-15, Fanuc P15 � Hood/Deck Opener, Painting Automation.
Fanuc P-50, Fanuc P50, Fanuc P-50i, Fanuc
P50i - Bonding, Sealing. Painting Automation. RJ3 Controller
Fanuc P-50iA, Fanuc P50iA, Fanuc P-50
iA - Dispensing, Painting, Coating Automation. RJ3iB Controller
Fanuc P-100, Fanuc P100 - Dispensing, Painting, Coat Automation.
RJ Controller or RJ2 Controller
Fanuc P-120, Fanuc P120 � Material Handling.
R-J2 Controller or R-J3 Controller
Fanuc P-145, Fanuc P145 - Dispensing, Painting Automation. RJ2 Controller, RJ3 Controller, or
R-J3iB Controller
Fanuc P-155, Fanuc P155 - Bonding, Sealing, Dispensing, Painting Automation.
R-J Controller or RJ2 Controller
Fanuc P-200, Fanuc P200 - Bonder, Sealer. RJ2 Controller or RJ3 Controller
Fanuc P-200E, Fanuc P200E - Dispensing, Painting Automation. RJ3iB Controller
Fanuc P-200T, Fanuc P200T - Bonder, Sealer,
Cleanroom, Dispensing. RJ2 Controller or RJ3 Controller
Fanuc P-250iA, Fanuc P250iA, P250 -
Cleanroom, Dispensing, Paint Automation. RJ3iC Controller
Fanuc P-250iA/10S, Fanuc P250iA/10S - Dispensing, Paint Automation. RJ3iC Controller
Fanuc P-250iA/15, Fanuc P250iA/15 - Bonding, Sealing, Dispensing, Paint Automation. RJ3iC Controller
Fanuc P-250iA/15T, Fanuc P250iA/15T - Bonder, Sealer, Dispensing, Paint Automation. RJ3iA Controller
Fanuc P-500, Fanuc P500, P-500iA, P500iA - Paint Automation. RJ3iB Controller
AccuFlow,
AccuChop, AccuAir, AccuStat, Integral Pump Control ICP, ServoBell
and SpeedDock.PaintTool, PaintPRO, RoboGuide, PaintWorks, WinTPE.
ABB Tralfa TR-5000,
ME5002,
ME-502,
TR5000,
5002,
ME502 - Paint Robot. C5.3
Controller or C5.3B Controller.
ABB IRB 540, ABB IRB540, ABB IRB 540-12, ABB
IRB540-12 - Paint Robot. S4P, S4P Plus, or IRC5P
Controller.
ABB IRB 580, ABB IRB580 - Painting Robot. S4P
Controller, S4P+ Controller, S4C, or IRC5 P Controller.
ABB IRB 52, ABB IRB52 - Painting Robot. IRC 5P
Controller.
ABB IRB 5300,
IRB5300 - Door Opener. S4C Controller.
ABB IRB 5400, ABB IRB5400 - Painting Robot. S4P, S4P+, S4C, or IRC5P
Controller.
ABB IRB 5400-02, ABB IRB5400-02, ABB IRB 5400-03,
ABB IRB5400-03 - S4P, S4P Plus, or IRC5P Controller.
ABB
IRB 5400-04, ABB IRB 5400-04, ABB IRB 5400-12, ABB
IRB5400-12 - S4P, S4P Plus, or IRC5P Controller.
ABB
IRB 5400-22, ABB IRB5400-22, ABB IRB 5400-24, ABB
IRB5400-24 - S4P, S4P Plus, or IRC5P Controller.
ABB IRB 5402, ABB IRB5402 - Paint Robot. S4P or S4P Plus
Controller.
ABB IRB 5403, ABB IRB5403 - Paint Robot. S4P or S4P Plus
Controller.
ABB IRB 5500, ABB IRB5500 � Paint Robot. IRC5P
Controller.
RAPID,
RobView, Integrated Process System IPS, RobotStudio, simulation.
Sames
TRP 500,
TRP500, TRP-501, TRP501, TRP-502, TRP502, TRP-DP,
TRPDP,
single and dual head/purge spray gun, PPH 707 SB
bell, EC 35, EC 50, EX 65 Hi-TE, Range 7
Fiber Optic Bell Speed Control, BSC 100, BSC100, BSC 605, GN
3002 (GN3002) GN 4002 (GN4002), GN 5002
(GN5002), PPH707 test stand, etc.
EFC
ES19NE, FS40R, EFC Mini Gun, EFC 100, UP
200 High Voltage Power Supply, etc.
ITW
Ransburg RMA 202, RMA 303 Direct Charge Rotary Atomizer, RMA202, RMA303
Indirect Charge, Aerobell 33, Aerobell33, Evolver, Evolver SE, AGMD, REA 90,
REA90, REA 900A, REA 9000W, AquaBlock, AquaTank, TurboDisk, AdaptaFlow,
DynaFlow, RCS Gear Pump, RansFlow, PulseTrack, Etc.
Graco ProMix, Pro Mix 2KS, 3KS, 2KE, PrecisionMix, PMix, P-Mix, Precision Mix II.
Control
Platforms Allen Bradley PLC-3, PLC-5, SLC-500, PLC3, PLC5, SLC500,
MicroLogix
1000-1100-1200-140-1500, CompactLogix 1768/1769, Controllogix
5000/1756, Schneider Modicon Quantum, Modicon Premium, Modicon
M340, Momentum, Mitsubishi L Series MELSEC L, Q Sereis, Siemans
SIMATIC S7 200-300-400-1200, Siemans LOGO, AutomationDirect
Productivity3000, DirectLogic, CLICK, AC500, AC 500, OMRON
NSJ-CJ2-CS1-C200HX-C200HG-C200HE-CS-CJ1-CJ1G-CP1-CVM1/CV, TCP/IP,
Ethernet IP, Data Highway, DeviceNet, ControlNet, Profibus, Modbus,
CC-Link, Genius, Remote IO, WonderWare, Visual Basic, C++, RS
Logix, RS View, FactoryTalk, ConCept, ProWorx 32, ProWorx32, etc.
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